Classic Cougar Maintenance Restoration and Repair

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Last post

Everything you wanted to know about '67 Sequential Signals

Last post by coachJack « 21 Jun 2018, 10:07
Replies: 59
by xr7g428 » 13 Sep 2013, 09:32
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First post

When you tell some one that you own an early Cougar, more often then not, they will say something like Oh yeah, they had those cool tail lights! It...

Last post

The turn signal switch contains 2 power input circuits, circuit J10 (Green-Red) powers the emergency flashers and circuit J8 (Orange-Yellow) powers...
59 Replies

15566 Views

Last post by coachJack
21 Jun 2018, 10:07
The "HOW TO" Video thread

Last post by Blitz « 29 Jan 2016, 18:29
Replies: 27
by xr7g428 » 08 May 2013, 11:35
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First post

Okay, I just watched the video that shows how to replace the bearing in the AC idler pulley. I hate to admit the number of these I have thrown away...

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How to replace the grille emblem on a 67-8 Cougar, and other tips on making the grille pretty / straight / etc.

FnldG31ZJkM
27 Replies

11265 Views

Last post by Blitz
29 Jan 2016, 18:29
Engine Bay Refresh question?

Last post by Yorgle « 56 minutes ago
Replies: 19
by Czechmate68 » 06 Dec 2018, 23:14
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I am trying to wrap up the refresh job on my engine bay. I am not doing a total restoration project on this car, just trying to clean it up and...

Last post

Add more carburetors and people will tend to not look at anything else in the engine bay.
600|800|2018|4267.jpg
19 Replies

339 Views

Last post by Yorgle
56 minutes ago
Carpet Restoration?

Last post by SPLINEHEAD « Today, 08:50
Replies: 10
by Al Bundy » Yesterday, 10:39
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Since the interior in my GTE is in very good condition, I’m trying to keep everything as original as I can. I have discovered that the carpet has a...

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From the sound of where your repair would be, I would practice as well. It is time consuming and I have to wear reading glasses but it does work if...
10 Replies

154 Views

Last post by SPLINEHEAD
Today, 08:50
COIL SPRING

Last post by walterf « Today, 07:56
Replies: 3
by walterf » 03 Dec 2018, 08:16

First post

Rebuilding front end of 1973 convertible. Compressed spring but tool became partly dislodged after I tapped spring to rotate it into perch. It is now...

Last post

At least on the 1973, the upper control arm rests on the frame notch and if the spring is safely seated, the compresser can be removed.

The balance...

3 Replies

203 Views

Last post by walterf
Today, 07:56
Anyone ever try a linear actuator on the headlight doors??

Last post by Felix « Today, 06:27
Replies: 8
by Felix » 08 Dec 2018, 10:14

First post

I was looking at the option to remove the vacuum actuator and replace with the electric kit (ford Probe motors). My Engineer buddy asked me why not...

Last post

The electrical for it can be done with 2 5 pin relays. The throw I measured was 3.25 inches of throw estimated. I plan to pull the assembly out after...

8 Replies

190 Views

Last post by Felix
Today, 06:27
Dash Panel Switches on a 1969 XR7 Convertible

Last post by CATHOUSE « Yesterday, 15:21
Replies: 9
by jayco59 » 07 Dec 2018, 20:56

First post

I have 2 questions regarding the 4 center dash switches on my 1969 Convertible (See picture below).
I recently had the dash pad off and after...

Last post

were the dash switches options on standards in 69? I just have 4 blanks, convertible lever down lower.

The switch panel as shown in the first two...

9 Replies

164 Views

Last post by CATHOUSE
Yesterday, 15:21
seal on top of radiator support

Last post by PacificaXR7GT « Yesterday, 14:39
Replies: 2
by cougarrand » Yesterday, 09:42

First post

I am replacing the seal on top of the radiator support. Are the any sugestions or tips for bending the staples. So far a real pain. I have the...

Last post

I did the same but had the radiator out when I did it. Not sure if the channel lock pliers would clear with the radiator in place.

2 Replies

75 Views

Last post by PacificaXR7GT
Yesterday, 14:39
390 fuel pump to carb steel line

Last post by anthem75 « Yesterday, 13:30
Replies: 12
by anthem75 » 08 Dec 2018, 17:50
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So I've been looking at these fuel pump to carb steel lines for my 390 (w/Holley C7OF). I just have a rubber fuel line running there now. I'd like to...

Last post

Thank you very much for the links Royce.
12 Replies

136 Views

Last post by anthem75
Yesterday, 13:30
Partial Power to fuse panel # K2387-C

Last post by Bucky « 08 Dec 2018, 22:15
Replies: 16
by Bucky » 05 Dec 2018, 16:52
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Not Working includes: Wipers, heater switch, Fan, Radio, Backup Lights and Turn Signal. Emergency flasher, headlights,parking lights, brake lights...

Last post

Thank you, Catsrock! When I get her prettied up with a new vinyl top, she should be worthy of a photo shoot and I'll post some photos of her. Look...
16 Replies

291 Views

Last post by Bucky
08 Dec 2018, 22:15
351 Cleveland water pump leaking

Last post by superbond « 07 Dec 2018, 19:51
Replies: 9
by superbond » 25 Nov 2018, 07:10

First post

Here we go again! If I didn’t have bad luck I wouldn’t have any luck at all!
Just finished doing a Cam swop and I must say it went great. A perfect...

Last post

Yeah
I just bought a new Aluminium timing cover of Ebay. Looks nice (blue) went to put it on and it didn’t fit! I could see inbetween the rubber and...

9 Replies

282 Views

Last post by superbond
07 Dec 2018, 19:51
Thermostat housing leak

Last post by Czechmate68 « 06 Dec 2018, 22:54
Replies: 25
by Czechmate68 » 28 Nov 2018, 23:54
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I recently finished freshening up my 68 302. One of the things I changed was the old thermostat. I had ordered a new housing and gasket but was sent...

Last post

I did see that some have done that. I will be interested in what Permatex you use and if it works. Seems like the cheap gaskets are just a paper...
25 Replies

570 Views

Last post by Czechmate68
06 Dec 2018, 22:54
Emergency Flasher Problem

Last post by Don Rush « 06 Dec 2018, 18:44
Replies: 3
by 70XR7Tom » 05 Dec 2018, 21:58

First post

Need some help. I'm usually pretty good with circuit diagnostics but this one has got me stumped.

Emergency Flashers do not function, no lights no...

Last post

Actually if you post here all who use the thread can benefit and at least 3 experts watch this thread.

3 Replies

106 Views

Last post by Don Rush
06 Dec 2018, 18:44
Idler arms ?

Last post by catlover « 06 Dec 2018, 16:32

by catlover » 06 Dec 2018, 16:32

How to tell the difference between power st. and manual st idler arms, I have 4 of the arms and they all look the same.

I have noticed that while...

0 Replies

68 Views

Last post by catlover
06 Dec 2018, 16:32
Wiring issue with Low Fuel Relay plug

Last post by Midlife « 06 Dec 2018, 11:56
Replies: 9
by jayco59 » 20 Nov 2018, 14:28

First post

I'm working on my 1969 XR7 Convertible and I came across a free hanging wire up under the light switch area (The wire with the yellow band around it...

Last post

That damn resistor wire is the bane of my work on fixing Cougars with low fuel sensors. If the wire breaks, there's no reasonable way to re-fasten it...

9 Replies

201 Views

Last post by Midlife
06 Dec 2018, 11:56
troubleshooting: oil on top of the engine

Last post by Czechmate68 « 06 Dec 2018, 00:49
Replies: 4
by SpartyFan97 » 04 Dec 2018, 19:48

First post

Hey guys, first time posting here and happy to find this Cougar community! I have a 68 XR-7 390 V8. Wondering if you guys have any suggestions for...

Last post

I'm with it being Valve cover gaskets. But do you have any oil in the air cleaner? I don't know if your 68 390 has a breather with a hose attached to...

4 Replies

182 Views

Last post by Czechmate68
06 Dec 2018, 00:49
Car stalls in reverse

Last post by rcrossen « 05 Dec 2018, 23:59

by rcrossen » 05 Dec 2018, 23:59

I did a quick search and couldn't find much. The car is currently parked in my tight garage and I have to pull it out to do any real work. I've...

0 Replies

52 Views

Last post by rcrossen
05 Dec 2018, 23:59
Replacement window weather stripping

Last post by rcrossen « 05 Dec 2018, 23:21
Replies: 4
by rcrossen » 26 Nov 2018, 20:47

First post

I bought the window seal replacement kit from WCCC and have re-installed the windows. The outer rubber seals seems pretty loose and doesn't make...

Last post

Hi, sorry for the slow response. I have a 1967. It's super tight on the passenger side but pretty loose on the driver side. I got everything from...

4 Replies

146 Views

Last post by rcrossen
05 Dec 2018, 23:21
Alternator question

Last post by PacificaXR7GT « 05 Dec 2018, 16:26
Replies: 2
by PacificaXR7GT » 05 Dec 2018, 13:20

First post

68 XR7 with 390 GT, 4 speed manual transmission, power steering, non-A/C, with Thermactor (low mount alternator). January 12, 1968 build.

What is...

Last post

You need the 42-amp version. The 38 amp version is for certain Mustangs (and probably other FoMoCo products as well). As the 55-amp version was an...

2 Replies

88 Views

Last post by PacificaXR7GT
05 Dec 2018, 16:26
PS Control Valve Adjustment

Last post by sfhess « 02 Dec 2018, 22:38
Replies: 4
by Yorgle » 02 Nov 2018, 14:36

First post

The steering on my 68 is harder to the right than to the left. I've read up on the adjustment procedure (remove cap, tighten nut until snug, then...

Last post

Well, adjusting the nut hasn't fixed the problem. I suspect the spool must have a bur or some dirt on it that is causing it to bind in one direction....

4 Replies

271 Views

Last post by sfhess
02 Dec 2018, 22:38
Drag link length 69 Cougar

Last post by ccarney69 « 02 Dec 2018, 09:20
Replies: 8
by catlover » 30 Nov 2018, 11:49

First post

Can someone help me with the length of the P/S drag link measured from the end of control valve to the idler arm bolt.
Measurement does not have to...

Last post

Thanks guys, I’m working on an update to my build thread with the details!

8 Replies

176 Views

Last post by ccarney69
02 Dec 2018, 09:20
heater plenum drain size

Last post by halbey « 30 Nov 2018, 10:36
Replies: 4
by halbey » 29 Nov 2018, 20:11

First post

I want to repair the broken A/C drain stem. How long is it (fully intact) outside the lower housing? For my 69 XR7 with A/C.

Last post

Thank you Randy.

4 Replies

112 Views

Last post by halbey
30 Nov 2018, 10:36
Door hinge repair...

Last post by Czechmate68 « 29 Nov 2018, 23:46
Replies: 8
by mainmansam » 18 Nov 2018, 10:14

First post

On a 69 what is the easiest way to take off a driver side door hinge?
I have big clumsy hands.
Is it feasible to take off the fender bolts and pull...

Last post

Yes, pull the fender, there so much to learn being someone that has pulled both of mine off opens new worlds of untouched areas that usually will...

8 Replies

231 Views

Last post by Czechmate68
29 Nov 2018, 23:46
Interior refinishing project

Last post by Czechmate68 « 29 Nov 2018, 23:38
Replies: 9
by Diamondbill68 » 21 Nov 2018, 22:08

First post

Thank you fellow Cougarites, I thought you might be interested in seeing photos of my refinished steering wheel, headliner, door panels, visors, as...

Last post

Looks good for paint job. Can't really tell much difference. Well done. I have used the Duplicolor black rubberized underscoring paint in places like...

9 Replies

286 Views

Last post by Czechmate68
29 Nov 2018, 23:38
Car cover

Last post by COUGRR « 29 Nov 2018, 20:30
Replies: 4
by ddurden@stx.rr.com » 29 Nov 2018, 11:54

First post

Anybody have suggestion for a really good car cover? I have a 67. Currently have a budge from Academy that I use while in garage. It says it is water...

Last post

My wife got me an OVER DRIVE by Classic Accessories car cover on Amazon for $28.70. A Full Size Sedan Style PolyPRO 1 version. Not a bad deal at all....

4 Replies

135 Views

Last post by COUGRR
29 Nov 2018, 20:30

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